CUSTOM RACE GEAR

Custom Race Hats

Embroidered truckers and performance caps runners actually wear after race day.

From $6.50 per unit at 1,000+ · 100-unit minimum · 3D proof in 48 hours

A race shirt gets worn to sleep; a good race hat gets worn everywhere. Embroidered truckers are the post-race lifestyle piece, and lightweight performance caps are what your runners actually train in — both put your race name at eye level in every group photo for years.

Embroidery is the difference between merch and swag. We digitize your logo free, and the same file works across trucker, dad-cap, and performance styles.

Styles
Trucker mesh, unstructured dad cap, performance runner
Decoration
3D or flat embroidery, up to 8 thread colors
Digitizing
Free logo digitizing included
Fit
Snapback and buckle options, one-size

VOLUME PRICING

Race Hats pricing

Per-unit pricing for our standard spec. Proofs and two edit rounds are included at every tier.

QuantityPrice per unit
100–249$8.50
250–499$7.75
500–999$7.00
1,000+$6.50

Options beyond the standard spec are itemized in your quote — and we beat any written competitor quote by up to 10%.

Pricing is by size, not by sport: a 3-inch medal runs about $2.50 each at 100 units for any race — larger sizes slightly more, smaller sizes less, and same-size medals start at the same price. Design and proofs are quoted with your order. New designs carry a one-time mold fee (generally around $100, depending on size); reorders of the same design never pay it again. Specialty builds — spinners, moving parts, oversized cutouts — can add to the per-medal cost.

DESIGN IDEAS

How races use custom race hats

Finisher-only colorways

Sell the standard hat at the expo, gift the exclusive colorway to finishers — scarcity people can wear.

3D puff numerals

A bold 26.2 or 13.1 in raised 3D embroidery reads across a parking lot.

Performance training caps

Moisture-wicking caps in your race palette become default training gear — a year of free marketing.

Ambassador kits

Hats are the anchor of influencer and ambassador kits — wearable, photogenic, one-size.

Race Hats questions

Why do hats cost more than other race swag?

Embroidery and construction — a hat is a manufactured garment, not a printed blank. At $6.50–$8.50 by quantity it is also the item with the longest visible life, which is why races treat hats as sold merch as often as free swag.

Can we sell hats instead of giving them away?

Most races do both: gift finisher colorways, sell the standard at the expo for $20–25. The margin usually funds the entire swag budget.

What logo works best for embroidery?

Bold shapes and 3+ pt lettering. Fine gradients and tiny text stitch poorly — we flag issues at the digitizing step and propose an embroidery-friendly version.

Add race hats to your quote

Bundle gear with your medal order for one design cycle, one shipment, and better freight — or quote it on its own. Pricing back within 48 hours.